“Small Yang” MSC is expected in 2017 casting production in 2018, there is still a small growth

In 2017, the full implementation of “made in China 2025” strategy, China foundry industry has entered a & other;Much starker choices-and graver consequences-in & throughout;Smooth start planning stage, structural adjustment and transformation and upgrading of the essence, the industry is developing towards the big teams goal steadily forward.Small growth is expected in 2017 castings production Since last year, because of the influence of environmental factors and so on various aspects, there are quite a number of scattered, disorder and poor foundry enterprises were shut down.Enter after June this year, a nationwide environmental protection supervision, puts forward the management of higher requirements for a lot of foundry enterprises.In heating season, many parts foundry enterprises need to perform peak production, has made great ease excess capacity, particularly is wrong peak orders for foundry enterprises have a big increase in production area.Production is expected in 2017 China’s casting a slight increase from 47.2 million tons in 2016.From various divisions, automobile castings accounted for nearly a third of all kinds of casting production in China.In 2017, the growth of automobile industry in our country is still drive the main contributor to the growth of castings, especially heavy card’s explosive growth;At the same time, the development trend of lightweight, aluminum and magnesium alloys used for automobile industry such as non-ferrous foundry enterprises laid a solid foundation has maintained strong growth momentum.In addition, excavators, loaders and other engineering machinery industry products are considerably restorative growth, thus casting for engineering machinery production also has the very big growth;Machine tool castings demand growth slightly;Centrifugal cast iron pipe accounted for more than 16% of all kinds of casting in our country, the rapid development of urban construction, centrifugal cast iron pipe production is expected in 2017 will be in the growth of around 10%;Casting for agricultural machinery, ships have edged down.To improve comprehensive competitiveness of equipment manufacturing industry is the main national industrial structure adjustment, will accelerate the development of Internet + casting foundry industry to implement a process from large to strong.Over the past year, attaches great importance to promote the transformation of scientific and technological achievements, to guide the casting industry to accelerate the casting industry structure adjustment and transformation and upgrading and innovation driven development, promote enterprise intelligent transformation, improve the comprehensive competitiveness of the enterprise market in foundry industry, China foundry association in policy research and consulting service, quality of science and technology, international communication, digital intelligent development, community standards, personnel training, etc to do a lot of work.First, docking government departments, to carry out the relevant industrial policy.Through the dock with the government departments, actively organize the major technical equipment independent innovation guidance catalogue, the implementation scheme of major technical equipment special revision and “made in China 2025” & ndash;& ndash;& ndash;2018 machinery industry investment direction in the field of casting solicitation;Complete industry chain layout research and on the selection of the 19th China patent award “and other related materials in foundry industry gathering, analysis, report to work.Actively organize to carry out the industry of new technology, new materials, new equipment and assessment work, in order to encourage enterprises to carry out new product development and research.Materials such as international prize, equipment innovation, four new technology, high quality castings gold prize, new product new technology appraisal and so on, has caused great sensation in the industry, arouse the enthusiasm for the enterprise development.Second, to speed up the layout of intelligent manufacturing, promote the transformation and upgrading of industry.Compared with cars, machine tools and other industrial, casting industry as a whole automatic and intelligent level gap is bigger, relatively weak information construction, the transformation and upgrading of industry brought a broad space for development.In recent years, on the one hand, the national development and reform commission, ministry of industry in the field of casting support some intelligent manufacturing special projects, these projects for the foundry industry to provide intelligent model demonstration, also injected new momentum for industry development.On the other hand, the environmental protection, safety, and rising labor costs and other comprehensive factors, machine casting industry substitution acceleration, some qualified enterprises to heat digital workshop\/intelligent plant construction is higher.In September 2017, China foundry association and ningxia Shared group led by the national center for intelligent casting industry innovation smart casting industry association in China, adhering to the & otherProfessional, collaborative, sharing, win-win & throughout;The concept of development, through coordination intelligence casting technology and industry related resources, to actively explore the field of casting different points intelligent solutions, to build China’s smart casting technology chain, industry chain and innovation to promote resource sharing and mutual benefit between alliance members, set up open, Shared, online service platform, with the combination of industry building & otherInternet + double gen + smart green casting & throughout;Industrial ecology, enhance the overall competitiveness of China foundry industry.Third, the industry progress, standard first.So far, the China foundry association released a total of 40 group standards in line with market demand, among them, the eight criteria to be included in the ministry in 2017 the group standard to demonstrate the application directory.For example: “the casting with high purity iron” changed the situation of a large number of imported high purity iron in our country, the independent production of major technical equipment in China with high iron played an indispensable support role.A Chinese heavy nuclear pressure vessel in use up to the standard products, key castings used a machine to produce 99 a series of main battle tanks in Inner Mongolia, etc.In addition, the casting association and China united certification make joint issued “foundry enterprises quality management system certification requirements” organization standard, it is deepen the implementation of state certification and accreditation on the quality management system certification, updated version of the implementation opinions “of the enterprise widespread high praise.To zoomlion by in view of this, certification and accreditation in the authentication and casting association issued to make the casting machinery industry enterprise quality management system requirements “certification plan, industry standard groups coming into industry standard.Fourth, the international communication system context more clear.Cast in association with the brics casting association, the & other One Belt And One Road & throughout; casting industry association of industry and commerce alliance working committee “, “Asian foundry BBS” and “across the Taiwan strait and the Hong Kong casting cooperation BBS” as the main line, with China and the United States, Germany, China, Japan and South Korea, China and asean and China – the European Union and other bilateral and multilateral exchanges as supplement to build international communication system give full play to the role;Multiple & other;Throughout area & all the way;Theme activities, two research, relevant departments to formulate industrial policy to the nation provides an important support of the industry.China’s foundry industry international development has laid a solid foundation.More measures and promote the transformation and upgrading of industry, though, compared with the developed industrial countries, China foundry industry is big but not strong, the industrial structure, quality, efficiency, capacity for independent innovation, process equipment and energy efficiency of resource utilization, environmental emissions of obvious gap, transformation and upgrading of urgent and arduous task: one is structural overcapacity problem is outstanding, exist a number of backward production capacity, the key casting quality consistency and stability of the poor;Second, independent innovation ability is weak, some high-end still cannot meet domestic host key castings and the development of major technical equipment requirements;Third, energy resource consumption and pollutant emissions are high, high input, high consumption, high emission and low output and low efficiency are still outstanding.These problems greatly delay the process of casting industry in China by the big teams and must be solved as soon as possible.To high-end equipment manufacturing industry innovation and development of important support, casting industry must actively respond to challenges, measures and seize more opportunities for development, accelerate the supply side structural reform, promote the casting industry transformation and upgrading, the mass transfer efficiency.It is through laws, regulations and industrial policies, accelerate the foundry industry transformation and upgrading.The current casting industry development level is uneven, ranging from a few advanced technological equipment level, environmental protection equipment, improve the backbone of the foundry enterprises, also exist a large number of using backward technology, equipment and environmental protection management does not reach the designated position of the enterprise.Should focus on the transformation and upgrading of casting industries, to carry out national laws, regulations and relevant industrial policy, promote the normative management in foundry industry, through a number of standards, a batch of, an unspecified number of ascension, further reduce the number of enterprises, improve enterprise scale, improve industrial concentration.Second, the innovation and development, promote the old and the new kinetic energy conversion, promote industry quality efficiency.Between the current casting industry enterprise development is uneven, the traditional manual modeling, mechanization, automation equipment and blending coexist.Need to borrow the current environmental and human costs, promote the enterprises to speed up the implementation of the machine substitution, further enhance the level of automation equipment and improve production efficiency, backward technology and equipment.In foundry industry at the same time, we need to promote two fusion depth implementation, to speed up the computer technology, manufacturing execution system (MES), industrial robots, increase material manufacturing, intelligent logistics management, CAE simulation technology in the application of foundry enterprises, implement key positions and intelligent robot replace, casting production process key process optimization, digital and intelligent casting factory support superior enterprises in construction, especially to promote the solution of different areas the mature experience in foundry industry to promote the implementation.Casting is one of the earliest application industry increase material manufacturing technology, different 3 d printing have different scope of application, these technology and traditional casting technology integration to create a broader space, industrial application level and is likely in the field of some complex products to create a new foundry production mode.Three is to promote green development in foundry industry.Foundry industry sustainable development must take the path of green development, first of all should be in accordance with the national environmental protection, safety regulations, accelerate the foundry enterprises environmental comprehensive harness, at the same time to implement the “industrial green development plan (2016-2020)”, and more advanced casting field application of energy conservation and environmental protection technologies, processes and equipment, at the same time to speed up cultivating green casting demonstration enterprises, promote the foundry enterprises implements the concept of green casting casting production process, low carbon, circulation and intensive green casting development path.Casting production in 2018 is expected to small growth & other;Much starker choices-and graver consequences-in & throughout;Period, energy conservation and emission reduction and green manufacturing become the theme of development in our country, various industries are around this theme, environmental regulation is unprecedented.Cast as a basic industry of the industrial development, energy consumption and environmental pollution is also the focus of national governance.According to their own characteristics, the foundry industry from the macro, from within the scope of the industry to achieve energy conservation and emissions reduction, should do the following work: first, the pollutant discharge and cleaner production standards.In foundry industry at present, there is no special mandatory pollution emission national standard, in addition to a few areas perform local standards or industry standards, strictly speaking in foundry enterprises has the force of law in the country is still only the integrated atmospheric pollutants discharge standard (GB16297-1996) “and” air pollutants emission standards of industrial furnaces (GB9078-1996), two older national mandatory standard.This already can not adapt to the limits of the two standards in the current job requirements for the control of air pollution, and there are multiple industries introduced a special standard instead of the two standards in the industry.Atmospheric pollution emission in foundry industry, therefore, to develop the national standard of work is particularly important.In October, the China foundry association has released a group standard of air pollutant emission limits foundry industry “(2 & ndash; T\/CFA030802-2017)”, believe that this will be an important foundation for the formulation of the national standard.Second, the prevention and control of atmospheric pollution guiding the preparation of technical documents.Unless necessary emissions targets specified, atmospheric pollution prevention and control work in foundry industry also need guidance document for environmental protection technology and equipment used.At present our country has launched multiple industry pollution prevention & other;The best possible technical guide & throughout;, has been clear about the industry can use the specific types, effect and economic applicability of pollution control technology.Environmental protection has plans to continue developing the best possible pollution prevention technology guide in a wide range of industries.Third, strict enforcement of tradable permits and total amount control system.Tradable permits and total amount control system is one of the basic system of environmental protection in China.Implement blowdown license management of enterprises, institutions and other production operators shall be in accordance with the requirements of the emission permits the discharge of pollutants;In discharge permit, may not be the discharge of pollutants.According to the control of pollutants emission permits system implementation plan of the state council and the ministry of the stationary sources of pollution emission permits classification management list (2017 edition) “, the casting industry industry enterprises discharge permit need to be obtained, and the annual output of 100000 tons of enterprise key management;The implementation of discharge permit management regulations at the same time, the casting industry will be completed by 2020.At present, the foundry industry “discharge permit application and issuance of technical specifications” has been included in the environmental protection work plan in 2019, will greatly promote the work of foundry industry transformation and upgrading.Fourth, to speed up the adjustment of industrial structure, eliminate backward production capacity.Vigorously promote the casting industry admittance system, does not meet the “casting industry access conditions” of small scale, destruction of resources, high pollution, high energy consumption, does not have the foundry enterprises to implement closed production safety conditions, especially the atmospheric pollutant control effect as necessary evaluation index of market admittance threshold, implement & other;One ticket veto & throughout;System.In addition, to adjust structure of casting industry in China as soon as possible, achieve economies of scale in production, through the industrial adjustment, the foundry enterprises to develop in the direction of professional large-scale, it is also a foundry enterprises realize the healthy and orderly, the only way for sustainable development.Looking forward to the future, in 2018, casting industry faces the biggest pressure is still the environmental and safety.Entrusted by the ministry, by the China foundry association to organize the formulation of the foundry industrial air pollutants emission standards will be released next year, which will provide the basis for enterprise environmental governance.As the local government strengthen the casting industry regulation, foundry enterprises will accelerate to polarization, a batch of imperfect environmental protection facilities, emissions substandard foundry enterprises, at the same time also will guide the foundry enterprises to further improve environmental legislation.Due to the reduction in the number of enterprises and environmental protection for peak production, is expected next year in various fields at home and abroad market recovery this year, our country can normal production orders of foundry enterprises will continue to increase, the casting production will still be a slight increase.(the original title: 2017 castings production & other;Small Yang & throughout;Marks a slight increase in 2018 still) (source: China’s industrial news)