“In traditional impression, people can use very long period of time ‘ foolish, big, stupid, thick ‘ will describe the mechanical production product that includes a machine tool inside, but does with Shan Qi campstool restrain machine tool company now (is campstool of the following abbreviation overcome) the supplier of a batch of machine tools that head already to conventional declare war — who says a machine tool cannot aesthetic? ” to attend ” machinery of international of the 14th Shenzhen makes industrial exhibition ” , limited company of small giant machine tool carried two Xin Pinliang technically to should be exhibited meeting, small giant company does business during ministry minister Chen Bin says technically to the reporter, “The lathe of series of these two QSM that reveals this is campstool gram company is technical with Japan Ao Shanqing cooperates all right the crystallization of research and development. “The lathe of series of these two QSM that reveals this is campstool gram company is technical with Japan Ao Shanqing cooperates all right the crystallization of research and development.. Regard Japan and even current world as one of the famousest design offices, the name that Ao Shanqing goes draws the base of a fruit and farad benefit connection with guest benefit, Martha more. And this campstool gram nots hesitate heavy gold goes to Ao Shanqing goes even if hope to be able to change a machine tool please the figure former days, let its product realize the transition to handicraft. “Ao Shanqing is in charge of designing the outward appearance of the product all right, let a person look can comfortable and like. ” Chen Bin says frankly, “And while outer view is changed, we undertook optimizing again on the foundation that makes sure the machine tool machines function, can say the sexual price that raised a product further is compared. Can say the sexual price that raised a product further is compared.. Two this when small giant company reveals this be being tasted newly also is product of series of QUICK TURN SMART of campstool gram company, just as its name implies its product also more intelligence, address. And regard new generation world as standard machine, this series product is led in effect of machine tool tigidity, treatment and treatment precision respect also has very big promotion, can say a lot of improve the range of products that accomplished price of this one tall sex finally to compare. “Outside the product of these two lathe that shows besides this actually, also Ao Shanqing designs an office machining center of our horizontal of such as of a lot of products and product of series of vertical machining center all right, improved in product exterior and man-machine interface respect so a lot of. ” Chen Bin says, “Exhibit this those who meet us fail to reveal us is flexible production line (FMS) , be a small regret. Exhibit in Beijing CIMT next month nevertheless during the meeting, affirmative meeting exhibits, be being overcome in this domain campstool also is to be in the place that gets the person that run, and the change as modern treatment characteristic, client to flexible product line or the demand that process unit grow day and day, and while we are offerring taller sex price to compare a product, also can help them make the FMS that suits them to produce together with the client, final help client’s better implementation its machine a purpose. Final help client’s better implementation its machine a purpose..
As CAD/CAM unifinication technology and technology of local area network gain ground and apply, at present most enterprise weaves in development of new products plan, process and got rising apparently on the efficiency of to program of numerical control machine tool and quality, the technical management of the enterprise and manufacturing management had entered network period. The main problem before net of couplet of machine tool of 1 numerical control1. 1 program transmits a respectOpposite to demand of volume of a few programs less numerical control machine tool, it is to use the most primitive manual clavier to input means all the time, the malady of this kind of method is: Efficiency is low; Take up grow when machine; Easy make mistake. And the numerical control machine tool with larger amount of input of a few orders, use computer of a table to be put in machine tool edge to be used technically at the program to transmit. The defect of this kind of method is: 1.1.1 environments are harsh, the computer safeguards difficulty. 1.1.2 communication software is DOS version, upgrade replacement is difficult. A 1.1.3 computer is aimed at machine tool of a numerical control, equipment resource is wasteful. 1.1.4 operation method are complex, tall to the quality requirement of handlers. 1.1.5 much people operate a computer, the management of program document is confused. 1. 2 programs run a sideTo make program name and part drawing date mutual and corresponding, must person specially assigned for a task is in charge of having record government to the program, this job makes mistake multifariously, easily. The manufacturing efficiency that affecting treatment of my company numerical control badly, accordingly urgent need searchs a kind of effective method that improves current situation of numerical control machine tool, have the government of systematization to its. 2 make a solution in the light of the problemThrough undertaking many sided survey, think at present my company in-house local area network had expanded certain scope, its are CAD/CAM unifinication application is already special and general, because machine tool of this numerical control takes the way of network management,be to solve always optimal choice. 2. The composition of 1 systemSystem of network of machine tool couplet includes: Network server; Line of local area network; CAD/CAM computer; CNCLINK-4. 0 management system; Couplet network system advocate accuse machine; Long-range communication interface; Telecommunication cable; Numerical control machine tool. Among them system of line of network server, local area network, CAD/CAM and several control machine tool are the resource that the enterprise already existed; Machine of CNCLINK-4.0 system government is one installed couplet network the computer of industrial level PC of special software, can, client government upright software installs an any computers in the local area network, moving UNIX operating system, its action is accept each workstation attemper, send a statement to all numerical control machine tools on the network, realize the centralized management of machine tool information; Equipment of long-range communication interface is special at advocate the much alloter stringing together a mouth that accuses the communication between machine and machine tool, its characteristic is implementation is transmitted remotely and can not have signal loss; Telecommunication cable is common cable of 4 core screen, two end add photoelectricity isolator in order to avoid at faze signal. 2. The main function of system of network of couplet of 2 machine toolsThe 2.2.1 situations that cast off manual input program and stand-alone input program thoroughly, realize Sunday run to be transmitted from traverse foreword. The 2.2.2 PCs that are used at management can set any positions in the local area network, do not suffer the effect of the distance, and advocate the farthermost distance that charges machine tool of machine space numerical control allows to achieve 1500m. 2.2.3 collateral transmission programs, namely advocate accuse machine is OK face my unit at the same time: At present machine tool of 16 numerical control undertakes data corresponds. 2.2.4 operations are simple, need not have the aid of is other the help of equipment or process designing personnel, jockey person inputs relevant statement on the operation face plate of the machine tool, can upload or download spare parts machine program. 2.2.5 advocate control machine 24h job, the numerical control machine tool that goes up to the network at any time carries out management and data communication, 3 when won’t affect a machine tool fall or holiday works overtime move. 2.2.6 transmission reliability are high, know exactly about sth of special software itself occupies desired result function, won’t appear commonly in transmission process so mistake, if wrong computer calls the police instantly,special situation falls. Software has the examination function that upload and downloads a file at the same time, an examination file all can be returned after every file uploads, ensure the safety of data. 2.2.7 programs can realize long file name to manage on WINDOWS platform, can realize the administrative way with file name and spare parts uniform number thereby, changed what program name manages to NC program to manacle thoroughly. Name of the date that the transmission log function of software of 2.2.8 have the aid of can examine data to transmit, time, file, upload or the content such as download, the unit process of cargo bandling of handlers of record of in order to and make mistake information. Machine tool of every 2.2.9 numerical control all can be visited or download the NC program below this machine tool catalog and public directory. 2.2.10 pairs have the numerical control system of DNC function, DNC treatment can come true on the network. Amount of net of couplet of machine tool of 2.2.11 numerical control is unlimited. Can see from inside systematic sketch map, couplet network system advocate accuse machine it is to install what go up in company local area network, it is OK on the net to be told from the principle installation is many more aleatoric advocate accuse machine, and every advocate accuse machine can connection machine tool of 32 numerical control. The effect after 3 plan are carried outAfter realizing net of couplet of numerical control machine tool, my company transmitted a respect to have clear improvement in management of numerical control program and program. After net of couplet of numerical control machine tool, rely on special network to govern the function of software, all programs that had woven all are put in fall at the catalog of every machine tool to Gao Shuiping, every program weaves according to part drawing date name, won’t produce the phenomenon that weigh a name, the process that handlers understands a network to go up through the instruction at any time downloads use. Contrast of couplet net around has below a few apparent change: 3.1 shorten the time of transmission program, namely managing the charge when machine of expensive numerical control machine tool. 3.2 accuracy are tall, part program repeats when using although be transmitted afresh,also can assure absolutely and correct. Bring down of intensity of 3.3 handlers labor, need to inputted simple instruction to finish a program to transmit in machine tool face plate only. 3.4 it is easy to revise, if the program that uses first undertook modification in the spot, after uploading, can offer call next time. 3.5 program management came true to unite change. 3.6 responsibility are clear, once appear problem, very easy analysis gives process designing reason or handle an account. 4 conclusionThe system of network of couplet of machine tool of CNCLINK4.0 numerical control that at present we run is to be based on the network system that RS232 strings together a communication technology and builds, as the development of numerical control machine tool, had the numerical control system that runs on aether net to receive wide application gradually, because of the net of couplet of numerical control machine tool this henceforth systematic general and the local area network with interior company make a centralized system, its are safeguarded will become more quick and convenient with management.
Exposition of manufacturing industry of equipment of Chinese mid international is held in Zhengzhou, lug (Luoyang) initiate limited company of equipment science and technology to equip after kind of elaborate plan that the product passes nearly two months and preparation, in equipment sale ministry be in charge of falling took an active part in this exposition, in T of area of T of hall of one original poster 9 exhibit decided 6 standards to exhibit exhibited CK6150 of lathe of XH7150 of vertical machining center, numerical control, CW61100B-06B01 is smooth the equipment such as board box kind product, work showpiece at ending each satisfactorily on March 6. On March 1, exposition kicks off formally, 6 levels that we had preparative adequately are exhibited also greeted first manufacturer and customer, they in succession view and emulate what we enter the facility that exhibit, consult our propagandist data, undertook communicate and communicating with sale personnel. Be in next in a few days, while we are showing a product, communicate our company culture concept what also lose no time with the client, publicized energetically again ” K1NTRA ” brand image. The equipment product label that uses a design 9 years to register from the company ” K1NTRA ” since, be in 2010 — 2011 in exhibiting continuously, we last all the time undertake ” K1NTRA ” conduct propaganda, use periodic conduct propaganda to make more client suffers numerous group to understand, accept, approbate, pass the effort that perserves two many years, eventually we make gradually ” K1NTRA ” in making client frame of mind ” tall tigidity, efficient, Gao Rou sex, high accuracy ” the pronoun that starts equipment brand, after be, the product develops the market to lay next solid foundations. Current, breed of machine tool of our numerical control is in step up, milling machine of average numerical control car, numerical control and vertical machining center had fashioned series product. Developed set of HKC63 of product of numerical control high end at the same time flexible treatment is unit, and the CK6465 short lathe bed that has efficient, tall tigidity is puissant numerical control lathe. These products were an user to undertake be revealinged adequately through the means of objective, media and literal data, let a client see we are being changed to numerical control further, flexible change development, making by low end in progressively implementation make transition to high end, had had supply equipment for the client kind the condition of product solution. And these products are badly in need of at present enlarge the market, agential network also needs development and development. Exhibit this of the meeting hold, assemble of numerous channel agency is in, for us circumstance of agency of sufficient understanding each district created good opportunity, the sale channel that also is numerical control product makes an understanding and bedding. The medium and small businesses with peripheral at the same time Henan needs because of the development situation of fundamental industry, certainly will is faced with a production to machine what refine to essence of life by extensive type to transfer transition, the platform that this Zhengzhou international machine tool exhibits have the aid of now shows our numerical control product to potential client, publicize effect get twice the result with half the effort. Mid now area has dimensions to create a company in order to make up fully many 5000, large company group expands quickly. Since 2006 of mid area add fast carrying first state all the time in 4 earths area, shipping of traffic of car and component, orbit, high additional cost and make, machinery of heavy-duty mine equipment, agriculture, remove heavy equipment to wait for industry whole competition ability to reside the whole nation the first, now duration is mid carry on coastal extensive property transfers southeast, the demand of market of mid area industrial product will expand quickly, filling business chance and latent capacity. This has had certain force to the product for us, it may be said takes climate favourable geographical position, want us only again character has made a product of make concerted effort, not the sale channel that anxious has done not have. And go up in this exposition, we are collected not only a lot of more witting the competitor’s information, knew the market more newest trends, the agent that differs with each district region and client group undertook communicating, understood the market demand with diverse each district adequately, for equipment product development market laid solid foundation, also raised us further ” K1NTRA ” of the product famous degree.
On July 26, 2012, learn from congress of science and technology of group of Chinese arms industry, fierce weighs a group ” DL250 exceeds group of project of lathe of boring of horizontal of heavy-duty numerical control ” acquired system of Chinese arms industry first prize of innovation of great science and technology. This is fierce after heavy group joins Chinese arms group, the science and technology of acquisition first system interior is great award. “DL250 ” exceeding lathe of boring of horizontal of heavy-duty numerical control is a country ” machine tool of high-grade numerical control and foundation make equipment ” science and technology is great and special, check and accept smoothly already beforehand through the project. This lathe is fierce what have completely own intellectual property again is great and homebred masked equipment, be up to now on the world of the biggest norms exceed center lathe of heavy-duty numerical control, can apply extensively at the industry such as report of water and electricity, nucleus, shipping, spaceflight. Before this, our country exceeds the rudderpost of heavy roll, large ship, treatment facilities that exceeds critical turbine rotor to wait to all need an import, and the developed a success to break abroad industry forestall of this machine tool, fill home is blank. One heavy, China of Chinese 2 waited for well-known company of much home home to purchase this equipment again, evaluate for ” the technology is advanced, modelling is beautiful ” .
Charge the treatment boy or girl friend of latheCompare with traditional lathe photograph, numerical control lathe agrees with quite the swing tower part that turning has the following requirement and characteristic: 1.The spare parts with precision high demandBecause the tigidity of numerical control lathe is good, make and tall to knife precision, and can go to the lavatory and compensate automatic even compensation accurately into pedestrian labour, so it can machine the spare parts with dimension precision high demand. Can grind with car generation in some circumstances. In addition, because motion of the cutting tool when numerical control turning comes true through drive of operation of high accuracy interpolation and servo, good plus the tigidity of the machine tool with production precision tall, so it can machine pair of bus linearity, circularity, cylinder to spend the part with high demand. 2.The swing tower part with exterior good surface roughnessNumerical control lathe can machine the part with an exterior small surface roughness, not only because the tigidity of the machine tool is good,be with production precision tall, because it is provided,still have function of cutting of constant linear velocity. Below the case that in material allowance of vehicle of qualitative, fine and cutting tool already decided, exterior surface roughness depends on feed speed and cutting speed. The function of cutting of constant linear velocity of lathe of use numerical control, can choose optimal linear velocity to come cutting end panel, the surface roughness that such cutting go out already small agree again. Numerical control lathe still agrees with turning the spare parts that surface roughness of each place surface asks to differ. Place can be achieved with the method that reduces feed rate, and this is impracticable on traditional lathe. 3.The part with outline complex formNumerical control lathe has function of circular arc interpolation, can use circular arc instruction to machine circular arc outline directly so. Numerical control lathe also can machine the outline circumgyrate part that by aleatoric plane curvilinear place forms, can machine the curve that usable equation describes already, also can machine list curve. If say turning is columnar,spare parts and conic spare parts can choose traditional lathe to also can choose numerical control lathe already, so complex turn spare parts can use turning only numerical control lathe. 4.Take the part of whorl of a few special kindsTraditional lathe can the whorl of cutting is quite finite, it can machine the straight, cone that waits for pitch only fair, imperial whorl, and a lathe demarcate machines a certain number of planting pitch. Numerical control lathe not only can machine a what kind pitch straight, cone, fair, imperial with end panel whorl, and can machine increase pitch, decrease pitch, and the pitch such as the requirement, change the whorl that smooth glide crosses between pitch. The main shaft when numerical control lathe machines whorl changes direction need not alternate alternately in that way like traditional lathe, it is OK one knife another knife circulates suddenly ceaselessly, till finish, the efficiency of its turning whorl is very so tall. Numerical control lathe still deserves to have function of accurate whorl cutting, plus use hard alloy to shape commonly bit, and can use higher rotate speed, the whorl precision that so turning comes out surface roughness of tall, surface is small. Can say, the whorl part that includes guide screw inside very agree with to be machined on numerical control lathe. 5.Exceed the nicety, part that exceeds low surface surface roughnessThe lens of the optical equipment such as the circumgyrate beat of the much face reflector of magnetic head of machine of disk, video, laser printer, copycat, camera reachs its mould, and invisible the precision of requirement superhigh outline such as glasses and exceed low exterior surface roughness to be worth, they agree with to be machined on the numerical control lathe of high accuracy, tall function. The lens that the plastic astigmatism that machines very hard before uses, also can be machined now with numerical control lathe. The outline precision of superfinishing can achieve 0.1 μ M, department amounts to exterior surface roughness 0.02 μ M. The material of spare parts of turning exceeding essence of life pledges before basically is a metal, already expanded now plastic with pottery and porcelain. Dyad accuses the tooling of lathe1.The chuck of numerical control latheHydraulic pressure chuck is the important accessory of workpiece of the clamp when numerical control turning is machined, to general circumgyrate kind the spare parts can use chuck of common hydraulic pressure; Be being placed to hold position to the spare parts is not cylindroid spare parts, need to use special chuck; The need when the makings that use a stick machines a spare parts directly uses bedspring chuck. Pinchcock head chuck2.The tailstock of numerical control latheLarger to the ratio of axial dimension and radial dimension part, the vivid tip that needs to use installation to go up in hydraulic pressure rear push frame undertakes propping up to spare parts tail end, ability assures to have proper treatment to the spare parts. Rear push frame has common hydraulic pressure rear push frame and but tailstock of process designing hydraulic pressure. Can make up programmed control to make hydraulic pressure tailstock3.The tool carrier of numerical control latheTool carrier is the part with numerical control very important lathe. Basis of numerical control lathe its function, the cutting tool measure that can install on tool carrier, kind it is 8, 10, 12 or 16, lathe of some numerical control can install more cutting tool. The configuration of tool carrier is circumgyrate type commonly, cutting tool is along circumferential direction installation on tool carrier, can install radial lathe tool, axial lathe tool, broach, boring cutter. Turning machining center still can install axial milling cutter, radial milling cutter. The tool carrier of lathe of a few numerical control is straight platoon type, cutting tool is installed point-blank along. The tool carrier of numerical control latheNumerical control lathe can deploy two kinds of tool carrier: 1) special tool carrier is developed by lathe him manufacturer, uses knife handle also is appropriative. The advantage of this kind of tool carrier is production cost low, but devoid versatility. The tool carrier that 2) general tool carrier produces according to proper general standard, manufacturer of numerical control lathe can ask to undertake choosing configuration according to the function of numerical control lathe. 4.The milling head of numerical control latheHead of milling of the installation on tool carrier of numerical control lathe can expand greatly the process capability of numerical control lathe. Milling head