Lathe of this inclined slideway numerical control uses Electromechanical unifinication design, lathe bed and leg are integral structure, lathe bed retreat is inclined 30 degrees, the structure is compact, tigidity is strong, aseismatic sex is good, platoon bits is convenient. Machine tool main shaft uses main shaft unit, frequency conversion or servo advocate electric machinery, gaojukeshi does not have main shaft rotate speed now extremely timing, slideway uses an entrance slideway of tall accurate and linear scroll, drive uses communication servo electric machinery, fixed position precision is tall, floating rate is rapid. Slideway uses concentration automatic lubricant device and whole sealing defend, lubricant and sufficient, safe and service life is long. Lathe of this inclined slideway numerical control can install much group to discharge tool carrier, multitask dynamoelectric tool carrier or tool carrier of hydraulic pressure servo. Clamp of main shaft workpiece can choose stretch collet or dynamical chuck, make workpiece outfit clip convenient and quick. Of lathe of this inclined slideway numerical control procrastinate board the ball silk lever that transmission silk lever is high accuracy, the transmission space between filar lever and nut is very little, but also not be to say to do not have clearance, and should have space only, after moving towards a direction when filar lever when again retrorse drive, hard to avoid can generate backlash, backlash can affect treatment precision, and because this kind of machine tool of 45 degrees of lathe bed has gravitational effect, gravitational and immediate effect the axial at filar lever, the backlash when transmission is almost 0. If you are unidentified still white, you can look for a common nut and screw, upend up, pigheaded move screw, again retrorse go back, go to from beginning to end with respect to can clear nut controlling filar lever at the same time, won’t have backlash so, if make nut and screw smooth put, won’t have this kind of effect. The tigidity of lathe of this inclined slideway numerical control is good, cutting causes machine tool vibration not easily, the cutting tool of this kind of machine tool is the cutting of inclined upper part in workpiece, cutting force and the gravitational photograph that main shaft workpiece produces are consistent, main shaft movement is relatively so smooth, cause cutting vibration not easily, and lathe of ordinary numerical control is when cutting, cutting tool and the cutting power that workpiece produces are up, the gravity that arises with main shaft workpiece is abhorrent, cause vibration easily so. Installation of lathe of inclined slideway numerical control and use 1, the working precision to assure a machine tool, bolt of foot of soil preparation of the attune when installation or damping pay a foot, assure machine tool standard, do not make slideway screwy. 2, installation debugs the job to finish, must check rotational place to whether reach electric equipment line neatly first reliable, have running test next, experiment time is little at 2 hours, decide normal and rear accessibility test-drive is machined. 3, main shaft bearing can produce gap after the machine tool uses period of time, the user can be adjusted appropriately according to using rate. Space is too little, easy bring about bearing calorific; gap is too big, the precision that can affect work very exterior surface roughness. The locknut degree of tightness that can pass bearing of pair of main shaft around undertakes adjustment, the clearance of bearing maintains beautiful is in 0.006mm. 4, the size of the machine tool procrastinates board all deserve to have iron of a place of strategic importance, can be adjusted after use period of time through adjusting iron of a place of strategic importance big, small procrastinate board clearance, should in order to move agile, it is advisable to do not affect treatment precision. 5, the machine tool slides place must lubricate adequately, every (with 8 small chronometer) should undertake adding noting mechanical oily 2-4 second, bearing is lubricant should every 300- – 600 hours change. 6, should do good machine tool to maintain at ordinary times reach clean job. 7, the machine tool should read machine tool operation instruction handbook in detail before use.
The evaluation that holds yesterday is met on, does change blame mention vice director of center of technology of fierce heavy group, : of industry a matter of regret? Above of 3? digit adds Ou of knock of of of dice of storehouse of of act of drought of creek of Wu ┠ Bu fast, but great majority of business of form a complete set comes from an other place, “Leader plant develops, did not pull use property of this locality form a complete set. As domestic production category the most all ready heavy-duty machine tool produces business, fierce weighs markets of a variety of product whole nation to have rate platoon, . Go to 1.225 billion yuan to realized gross value of industrial output last year, hold production value of countrywide heavy-duty machine tool 17% , implementation profit tax 258 million yuan, to lead of person of the same trade of whole nation of economic integration benefit. However, this locality component appears in fierce rarely in heavy production system. China in numerical control provides numerical control system again for fierce, used 6 last year, before this year 5 months used 12, second half of the year still can continue to purchase, ascend strange electric machinery to be China in numerical control offers money, also ” indirect ” become fierce to weigh business of form a complete set. In addition still fragmentary enterprise offers money again for fierce, gross does not exceed 5. Actually, dosage of component of machine tool function is big. It is with shield exemple, the technology is not sophisticated, every also can sell many yuan 10. Shield volume is large nevertheless, every a few tons are weighed, need special device to do. Wuhan is done not have, domestic company production, fierce does not purchase Shanghai again, be Tianjin, Shandong. Center of the milling head that the machine tool assembles, van procrastinates frame, pull the component such as mat, wuhan does not have company production, outside going to, purchase cannot produce periodic synchronism with oneself sometimes, fierce is machined oneself again. “Oneself machine expenses time, influence date of delivery. Influence date of delivery.. According to the analysis, wuhan enterprise does not have a law to weigh form a complete set for fierce, does the reason have 3: ? The branny cleanse that make a large bamboo hat is fierce make an appointment with drought to seek to divide of of core of brandish of garden Yu ? of ┑ of aurelian commonplace ざ is opposite ” disengaged ” enterprise, deliver person fund to these components feebly, buy professional equipment and research and development, although the technology with short of heavy fierce and quality requirement; have the company that can obtain fierce to weigh demand, lack news source, can weigh contact to rise with fierce rarely. Regard lead plane as the factory, wu Chongxi hopes to concentrate energy latest technology of absorption research machine tool and craft, relevant component makes enterprise form a complete set by professional this locality, form industrial alliance, can each doing his own job so, accelerate industry of Wuhan machine tool to grow rate. Yesterday, ” development of estate of machine tool of Wuhan city numerical control plans to implement plan ” evaluation can be held, does plan make target: ? ?015 year machine tool of whole town numerical control does business implementation to always stop a person 15 billion yuan. ” executive plan ” put forward, to 2015, whole town is heavy-duty, exceed machine tool of heavy-duty numerical control to produce per year a quantity to exceed 1000, numerical control system produces per year sales volume 40 thousand above, market of system of high-grade numerical control is occupied in than achieving 25% . Establish car, boring machine, milling machine and gear-hobbing machine, lie machine and do not fall wheel pair lathe should realize home to precede, the international that take a person is advanced level, in consolidating, system of high-grade numerical control shows some country lead position, accelerate passageway of much axis of high speed, high spirit below, research and development of system of acting numerical control, achieve international as early as possible advanced level. To 2020, machine tool of Wuhan numerical control strives to break up again time, year always receive a person to achieve 30 billion yuan. Up to 2008, enterprise of machine tool of numerical control of Wuhan dimensions above 11, among them plant of machine tool leader 5, enterprise of form a complete set 6, entire industry gross value of industrial output 1.878 billion yuan.
Technical descriptionMachining workshop is laying all sorts of machine tools (common lathe, numerical control lathe, numerical control milling machine, machining center) , among them every machine tool deploys a kit, there are all sorts of tools of place need in kit. The measure that has all sorts of of all kinds and all sorts of narrow measure, spanner, lubricant tool, valuable cutting tool, nicety. In actual production, the design of former kit is unreasonable the issue that brings to production is as follows: The first, of kit statified unreasonable. Of kit statified unreasonable, can bring about worker chaos to take chaos to put, the tool that does not know a need is in which, after giving out, do not know these tools should put which; Bring about whole kit to be posse in disorder thereby, cause damage of precision of narrow measure job, make the point of a knife of cutting tool is touched bad by other tools, do not facilitate at the same time of all sorts of tools check. The 2nd, the design of kit interior structure is unreasonable. Disagreement of design of kit interior structure pays attention to the narrow measure inside direct and minatory kit, valuable cutting tool, other tool be touched to fall fall, can affect the precision of these measure, cutting tool directly. The 3rd, the outside figure of kit and structural design are unreasonable. Job shops space is limited, use kit to go to the lavatory, kit is put in closer from the machine tool place commonly, but what the exterior form that designs as a result of kit and structure design is unreasonable, the worker can be mixed to touch the phenomenon of the injury by kit cut. Before the job, the worker can wait for the tool that should use, measure, cutting tool those who be put in kit to appear on the stage face. Of kit appear on the stage what the face designs is unreasonable, the worker is met inadvertently wait for these tools that are put in the mesa on kit, measure, cutting tool to be touched or slide, bring about narrow measure precision to lose thereby. Because kit design is unreasonable,the problem that cause is couldn’t get solve, can bring certain trouble to normal production, cause menace to producing worker person safety, narrow measure, cutting tool, tool also cannot get active management. Originate contentTo overcome the weakness of afore-mentioned existing technologies, this practical and new-style offer kit of a kind of lathe, can in 360 ° random a direction can be opened, the takes a need tool with very convenient handlers. This practical and new-style come true with following technical program: A kind of turner has case, include casing and installation to be in the leg propping up of casing lower part; Narrates casing is cylinder shape; This casing includes support; Of bracket on upright installation has circular roof, lower end installation has circular motherboard; The installation on the bracket between circular roof and circular motherboard has many circles fender; In bracket outside it how side contains is OK how side contains the sliding door of circular arc shape with 360 rotational ° . This practical and new-style beneficial effect is: Design kit into cylinder shape, 360 ° roll opens sliding door of shape of implementation circular arc, convenient use; Versatile on installation of one’s store of valuables trundle and can adjust fixed foot, can the shift of kit of very convenient implementation and fixed; The top of kit layer board uses fender of dish of form groove shape, can prevent to the tool is touched or slide, sponsorial body safety, tool safety and; The circular fender of kit uses fender of dish of form groove shape, can prevent a tool to slide.
“In traditional impression, people can use very long period of time ‘ foolish, big, stupid, thick ‘ will describe the mechanical production product that includes a machine tool inside, but does with Shan Qi campstool restrain machine tool company now (is campstool of the following abbreviation overcome) the supplier of a batch of machine tools that head already to conventional declare war — who says a machine tool cannot aesthetic? ” to attend ” machinery of international of the 14th Shenzhen makes industrial exhibition ” , limited company of small giant machine tool carried two Xin Pinliang technically to should be exhibited meeting, small giant company does business during ministry minister Chen Bin says technically to the reporter, “The lathe of series of these two QSM that reveals this is campstool gram company is technical with Japan Ao Shanqing cooperates all right the crystallization of research and development. “The lathe of series of these two QSM that reveals this is campstool gram company is technical with Japan Ao Shanqing cooperates all right the crystallization of research and development.. Regard Japan and even current world as one of the famousest design offices, the name that Ao Shanqing goes draws the base of a fruit and farad benefit connection with guest benefit, Martha more. And this campstool gram nots hesitate heavy gold goes to Ao Shanqing goes even if hope to be able to change a machine tool please the figure former days, let its product realize the transition to handicraft. “Ao Shanqing is in charge of designing the outward appearance of the product all right, let a person look can comfortable and like. ” Chen Bin says frankly, “And while outer view is changed, we undertook optimizing again on the foundation that makes sure the machine tool machines function, can say the sexual price that raised a product further is compared. Can say the sexual price that raised a product further is compared.. Two this when small giant company reveals this be being tasted newly also is product of series of QUICK TURN SMART of campstool gram company, just as its name implies its product also more intelligence, address. And regard new generation world as standard machine, this series product is led in effect of machine tool tigidity, treatment and treatment precision respect also has very big promotion, can say a lot of improve the range of products that accomplished price of this one tall sex finally to compare. “Outside the product of these two lathe that shows besides this actually, also Ao Shanqing designs an office machining center of our horizontal of such as of a lot of products and product of series of vertical machining center all right, improved in product exterior and man-machine interface respect so a lot of. ” Chen Bin says, “Exhibit this those who meet us fail to reveal us is flexible production line (FMS) , be a small regret. Exhibit in Beijing CIMT next month nevertheless during the meeting, affirmative meeting exhibits, be being overcome in this domain campstool also is to be in the place that gets the person that run, and the change as modern treatment characteristic, client to flexible product line or the demand that process unit grow day and day, and while we are offerring taller sex price to compare a product, also can help them make the FMS that suits them to produce together with the client, final help client’s better implementation its machine a purpose. Final help client’s better implementation its machine a purpose..
As CAD/CAM unifinication technology and technology of local area network gain ground and apply, at present most enterprise weaves in development of new products plan, process and got rising apparently on the efficiency of to program of numerical control machine tool and quality, the technical management of the enterprise and manufacturing management had entered network period. The main problem before net of couplet of machine tool of 1 numerical control1. 1 program transmits a respectOpposite to demand of volume of a few programs less numerical control machine tool, it is to use the most primitive manual clavier to input means all the time, the malady of this kind of method is: Efficiency is low; Take up grow when machine; Easy make mistake. And the numerical control machine tool with larger amount of input of a few orders, use computer of a table to be put in machine tool edge to be used technically at the program to transmit. The defect of this kind of method is: 1.1.1 environments are harsh, the computer safeguards difficulty. 1.1.2 communication software is DOS version, upgrade replacement is difficult. A 1.1.3 computer is aimed at machine tool of a numerical control, equipment resource is wasteful. 1.1.4 operation method are complex, tall to the quality requirement of handlers. 1.1.5 much people operate a computer, the management of program document is confused. 1. 2 programs run a sideTo make program name and part drawing date mutual and corresponding, must person specially assigned for a task is in charge of having record government to the program, this job makes mistake multifariously, easily. The manufacturing efficiency that affecting treatment of my company numerical control badly, accordingly urgent need searchs a kind of effective method that improves current situation of numerical control machine tool, have the government of systematization to its. 2 make a solution in the light of the problemThrough undertaking many sided survey, think at present my company in-house local area network had expanded certain scope, its are CAD/CAM unifinication application is already special and general, because machine tool of this numerical control takes the way of network management,be to solve always optimal choice. 2. The composition of 1 systemSystem of network of machine tool couplet includes: Network server; Line of local area network; CAD/CAM computer; CNCLINK-4. 0 management system; Couplet network system advocate accuse machine; Long-range communication interface; Telecommunication cable; Numerical control machine tool. Among them system of line of network server, local area network, CAD/CAM and several control machine tool are the resource that the enterprise already existed; Machine of CNCLINK-4.0 system government is one installed couplet network the computer of industrial level PC of special software, can, client government upright software installs an any computers in the local area network, moving UNIX operating system, its action is accept each workstation attemper, send a statement to all numerical control machine tools on the network, realize the centralized management of machine tool information; Equipment of long-range communication interface is special at advocate the much alloter stringing together a mouth that accuses the communication between machine and machine tool, its characteristic is implementation is transmitted remotely and can not have signal loss; Telecommunication cable is common cable of 4 core screen, two end add photoelectricity isolator in order to avoid at faze signal. 2. The main function of system of network of couplet of 2 machine toolsThe 2.2.1 situations that cast off manual input program and stand-alone input program thoroughly, realize Sunday run to be transmitted from traverse foreword. The 2.2.2 PCs that are used at management can set any positions in the local area network, do not suffer the effect of the distance, and advocate the farthermost distance that charges machine tool of machine space numerical control allows to achieve 1500m. 2.2.3 collateral transmission programs, namely advocate accuse machine is OK face my unit at the same time: At present machine tool of 16 numerical control undertakes data corresponds. 2.2.4 operations are simple, need not have the aid of is other the help of equipment or process designing personnel, jockey person inputs relevant statement on the operation face plate of the machine tool, can upload or download spare parts machine program. 2.2.5 advocate control machine 24h job, the numerical control machine tool that goes up to the network at any time carries out management and data communication, 3 when won’t affect a machine tool fall or holiday works overtime move. 2.2.6 transmission reliability are high, know exactly about sth of special software itself occupies desired result function, won’t appear commonly in transmission process so mistake, if wrong computer calls the police instantly,special situation falls. Software has the examination function that upload and downloads a file at the same time, an examination file all can be returned after every file uploads, ensure the safety of data. 2.2.7 programs can realize long file name to manage on WINDOWS platform, can realize the administrative way with file name and spare parts uniform number thereby, changed what program name manages to NC program to manacle thoroughly. Name of the date that the transmission log function of software of 2.2.8 have the aid of can examine data to transmit, time, file, upload or the content such as download, the unit process of cargo bandling of handlers of record of in order to and make mistake information. Machine tool of every 2.2.9 numerical control all can be visited or download the NC program below this machine tool catalog and public directory. 2.2.10 pairs have the numerical control system of DNC function, DNC treatment can come true on the network. Amount of net of couplet of machine tool of 2.2.11 numerical control is unlimited. Can see from inside systematic sketch map, couplet network system advocate accuse machine it is to install what go up in company local area network, it is OK on the net to be told from the principle installation is many more aleatoric advocate accuse machine, and every advocate accuse machine can connection machine tool of 32 numerical control. The effect after 3 plan are carried outAfter realizing net of couplet of numerical control machine tool, my company transmitted a respect to have clear improvement in management of numerical control program and program. After net of couplet of numerical control machine tool, rely on special network to govern the function of software, all programs that had woven all are put in fall at the catalog of every machine tool to Gao Shuiping, every program weaves according to part drawing date name, won’t produce the phenomenon that weigh a name, the process that handlers understands a network to go up through the instruction at any time downloads use. Contrast of couplet net around has below a few apparent change: 3.1 shorten the time of transmission program, namely managing the charge when machine of expensive numerical control machine tool. 3.2 accuracy are tall, part program repeats when using although be transmitted afresh,also can assure absolutely and correct. Bring down of intensity of 3.3 handlers labor, need to inputted simple instruction to finish a program to transmit in machine tool face plate only. 3.4 it is easy to revise, if the program that uses first undertook modification in the spot, after uploading, can offer call next time. 3.5 program management came true to unite change. 3.6 responsibility are clear, once appear problem, very easy analysis gives process designing reason or handle an account. 4 conclusionThe system of network of couplet of machine tool of CNCLINK4.0 numerical control that at present we run is to be based on the network system that RS232 strings together a communication technology and builds, as the development of numerical control machine tool, had the numerical control system that runs on aether net to receive wide application gradually, because of the net of couplet of numerical control machine tool this henceforth systematic general and the local area network with interior company make a centralized system, its are safeguarded will become more quick and convenient with management.